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class="btext75"><p>co催化燃燒設備組成及控制</p><p>一、催化燃燒系統</p><p>主要由催化燃燒床（由電加熱室、催化室和熱交換器組成）、阻火器、溫度探測器和相應的電動(dòng)閥門(mén)、保溫管道組成。主要功能是利用催化燃燒床中電加熱器來(lái)加熱生產(chǎn)線(xiàn)產(chǎn)生的廢氣，使其中的廢氣在催化劑的作用下于280-300℃左右轉化為CO2和H2O并釋放出大量熱量。熱量通過(guò)熱交換器對熱量再利用。</p><p>二、控制系統</p><p>CO催化燃燒設備主要由PLC電控柜、溫度顯示儀表、電動(dòng)閥門(mén)執行器及面板模擬流程圖等組成，功能是：控制工作過(guò)程中管道中有關(guān)閥門(mén)的開(kāi)關(guān)。按工藝條件的要求，控制電加熱器啟動(dòng)和停止，控制和指示催化床加熱溫度、反應溫度、氣流入口溫度和氣流出口溫度。設備運行過(guò)程中異常情況的報警和自動(dòng)停機。與總控制系統互給信號，實(shí)現互動(dòng)連接。</p><p>CO催化燃燒設備的原理：</p><p>CO催化燃燒設備由加熱系統、換熱系統、催化氧化系統、電控儀表及附件組成。廢氣經(jīng)風(fēng)機引入催化燃燒床，在貴金屬鉑或鈀催化劑作用下在較低的溫度進(jìn)行無(wú)焰催化燃燒，將成分轉化為CO2和H2O，同時(shí)釋放出大量的熱量，熱量經(jīng)換熱系統用于預熱廢氣，工作過(guò)程電加熱系統只需開(kāi)啟一小部分或無(wú)需開(kāi)啟，從而達到節能降耗的控制目標。</p><p>CO催化燃燒設備工藝原理：</p><p>催化凈化是典型的氣固相催化反應，其實(shí)質(zhì)是活性氧參與的深氧化作用。在催化凈化過(guò)程中，催化劑的作用是降低活化能，同時(shí)催化劑表面具有吸附作用，使反應物分子富集于表面提高了反應速率，加快了反應的進(jìn)行;借助催化劑可使廢氣在較低的起燃溫度條件下，發(fā)生無(wú)焰燃燒，并氧化分解為CO2和H2O，同時(shí)放出大量熱能，從而達到去除廢氣中的方法。</p><p>在將廢氣進(jìn)行催化凈化的過(guò)程中，廢氣經(jīng)管道由風(fēng)機送入熱交換器，將廢氣加熱到催化燃燒所需要的起始溫度。經(jīng)過(guò)預熱的廢氣，通過(guò)催化劑層使之燃燒。由于催化劑的作用，催化燃燒法廢氣燃燒的起始溫度約為250～300攝氏度，低于直接燃燒法的燃燒溫度650～800攝氏度，高溫氣體再次進(jìn)入熱交換器，經(jīng)換熱冷卻，終以較低的溫度經(jīng)風(fēng)機排入大氣。</p><p>CO催化燃燒設備結構特點(diǎn)：</p><p>1、操作方便：設備工作時(shí)，實(shí)現自動(dòng)化控制。</p><p>2、能耗低：設備啟動(dòng)約20分鐘升溫至起燃燒溫度，廢氣濃度較高時(shí)耗能僅為風(fēng)機功率。</p><p>3、穩定：設備配有阻火系統、泄壓系統、超溫報警系統及自控系統。</p><p>4、阻力小，凈化效率好：采用當今穩定的貴金屬鈀、鉑浸漬的蜂窩狀陶瓷載體催化劑，比表面積大。</p><p>5、余熱可回用：余熱可返回烘道，降低原烘道中的消耗功率，也可做其它方面的熱源。</p><p>6、占地面積?。簝H為同行業(yè)同類(lèi)產(chǎn)品的80%，且設備基礎無(wú)要求。</p><p>7、使用壽命長(cháng)：催化劑一般4年一換，并且載體可再利用。</p><p><br/></p><a 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